DragonHeartTM carbon-credit worthy manufacturing methods are as extraordinary as the technologies that are to be manufactured.
This is an ideal scenario for a downstream industrial DragonHeartTM technologies manufacturing complex to safely support a secure manufacturing community to live and work in a clean environment, utilizing and showcasing the entire family of DragonHeartTM Systems.
DragonHeart's various solid waste gasification technologies will provide char, which will afford DragonHeartTM the potential to eliminate the necessity to purchase coal for its steel mills. The utilization of coal is for its fixed carbon as a reductant in converting iron into metallic metal. The synthesis gas produced from the DragonHeartTM gassification Process will be used for the co-generation of electricity.
The fabrication of the various DragonHeartTM technologies as well as the pipe manufacturing for the DragonHeart SystemsTM, DragonClawTM, and DragonPipeTM (for the waste, oil and water industries,) will require working with steel and aluminum foundries worldwide.
Aluminum produces a polluting waste called red mud, a waste material from the refining of bauxite to alumina. Red mud contains 45-50% Fe2O3, which kills
vegetation due to its alkalinity, and pollutes the land in general. However, these highly selective red mud waste streams are void of any tramp elements, and would be ideal for the production of high quality steel products, including SBQ and stainless steel. While the iron content may not be as high as iron ore, with the lower cost per iron unit and minimal recovery costs via the DragonHeart's VortesizerTM they make very attractive substitutes.
DragonHeart’s unique grinder/drier, the VortesizerTM, has the ability to powderize the mud without heat for simple extraction of the iron via electromagnets which provides highest quality and low cost stainless steel manufacturing, a material required for fabrication of DragonHeartTM technologies.
DragonHeartTM has acquired a unique, modular, state-of-the-art stainless steel
process which has no emissions and generates its own electrical power. It is capable of using the red mud iron along with carbon retrieved from any waste vitrification/gasification process (particulaly DragonHeartsTM process) to produce all our steel requirements, using any reasonable source of carbon.
The DragonHeartTM GassiFireTM Process can produce recycled metals from shredded, scrap cars etc., for steel fabrication and carbon from shredded automobile tires, municipal and industrial solid waste or other biomass. This allows DragonHeartTM to manufacture its products with recycled materials it produces itself. The ultimate savings in material costs are as impressive as the ecological statement it makes.
This is an ideal scenario for a downstream industrial DragonHeartTM
technologies manufacturing complex to safely support a secure manufacturing community to live and work in a clean environment, utilizing and showcasing the entire family of DragonHeartTM Systems.
This process will afford DragonHeartTM the potential to eliminate the necessity to purchase coal for its steel mills. The utilization of coal is for its fixed carbon as a reductant in converting iron into metallic metal. The synthesis gas produced from the DragonHeartTM Process will be used for the co-generation of electricity.
Targeting ZERO EMISSIONS and Wastes
The carbon-credit worthy DragonHeartTM Steelmaking Process produces no solid or liquid wastes for disposal. All appropriate facilities are equipped with DragonHeart's high efficiency air pollution control devices as required.
The syngas is converted by DragonHeart’s catalyst into high octane fuel. A portion of any volatile matter vaporized from the carbon content of the pellets and a portion of the CO from the reduction reactions is combusted within the furnace in place of the external fuel.
DragonHeartTM Mills will be capable of generating about 80Mw of power from this waste gas, sufficient to cover all the on-site power requirements and allow the facility to operate free from the public grid for the manufacturing community.